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1,000 GALLON MULTI TANK SUMP SYSTEM.

kamikaziechameleon

Fire Eel
MFK Member
Hey guys, the time has finally come!!! Don't worry I got some pictures. Let me show you what our original layout plans where for the fish room:

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Everything in that is double or triple stacks. The sump is filtering the two stacks of 75 gallon tanks and the 6 ft tanks on the same wall. 750 gallons in aquarium in total.

Here is the preliminary sump drawings, the sump is a chemtainer standard 265 gallon polyethylene tub. I have a friend at a local manufacturer...
http://www.chemtainer.com/home/default.aspx

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So from the beginning. Some will recall I had a thread about Uni-seal bulkheads, I can now say they work wonderfully. They produce a solid connection between 1 inch and 4 inch pvc

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Yeah that looks great doesn't it. We have the issue that the drain has to remain at level with the top of the sump for obvious gravitational flow reasons. The sump as you might have noticed in the drawings is not short its rather tall. This requires special treatment of the overflows for the bottom tanks, note the 180 out of the top:
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Note the taps are all ontop, this is to minimize any backup pressure that might form in the 4" drain. We (me and Bowtiewarrior) Were concerned if there was backup it would cause the bottom tanks to overflow so we went with the generous(SAFE) gravitational flow rate of a 4" pvc pipe to avoid this at all cost.

Some assembly is required:
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At the end there you'll see our drain T into the sump. Anyone with a sump will tell you that they are noisy if you aren't careful, especially at 4,000 plus GPH(our starting point for flow as that was a pump we already had lying around). We went out of our way and got 2" nipples and discharge hose to deliver the drain water quietly into the sump.
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Sorry forgot to mention earlier its a filter sock pre-filter system we settled on. It seemed easiest to upkeep on a weekly basis. I have floss in another sump I recently acquired and am somewhat dubious as to its efficiency, never mind it's lifespan in between cleanings.

You'll notice in the background of our pictures that the 75 gallons are indeed up and running with stock in them(and lots of algae). As such we didn't want to tear those tanks down during the testing periord of the sump and plumbing so we are only connecting the currently empty 6 ft tanks to the system. We layed the pipe for the whole system just didn't put those 4 ft tanks on:
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You'll notice something that went on to become a problem in the above assembly, when we drew everything out we left a very scarce 1" in vertical tolerance for the overflows on the bottom tanks. Sadly we failed and the tanks are about 1.5" to low relative to the drain pipe, we suspect we can remedy this by propping up the stand on some 2"x4"s but we will do a simple raised bucket test first.

We weren't terribly sure of what flow our system could support. When this project started I had never in my life run a sump system before. We left a union in the line so we could setup a system test with the spare pump, determine flow potential and discern what pump we needed/wanted. The reason we won't stick with this pump is because it uses between 600 and 800 watts to run(we tested it on a kill a watt EZ)

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Here is the ad-hock assembly for that test pump:
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Man I was out of town last weekend and Bowtie readied the system to begin testing, when I got back all we did was finish the T return and Monday night it was glorious:
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TANK FILLING!
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I had to include that, I know its your favorite part of tank ownership. The T was drying so we couldn't use it the first time but here ya go!!!
[video=youtube;LE8aAXSpZG0]http://www.youtube.com/watch?v=LE8aAXSpZG0&feature=youtu.be[/video]
Still testing some of the DIY overflow stuff, if you guys have any recommendations for how to get best flow out of a 1 inch overflow please link me. The sump will feature a DE filter or two at the return to purify the water down to 1 micron. I've gone through many phases of wanting to have UV, Fluidized bed, and Bio tower filters on this but the DE makes most sense, adds most with least cost and little additional monthly overhead.

Yet to come!

-Filling the sump with socks and media
-Installing the final pump and DE filter
-Resolving our bottom tank overflow issues
-Installing the air line for the sponge filters we plant to put in every tank
-Getting all the tanks on the system!

Questions:
Do you think having a substrate in any of the tanks will be detrimental to the system. All tanks are glass bottom but we had considered adding silica sand to each tank.

What micron filter socks would you use, we can fit 2 max stacked on the rack. Please advise.

For more info on the insane progression of my fish hobby see this silly thread:
http://www.monsterfishkeepers.com/forums/showthread.php?402500-My-fish-room-renovation-project

Ok just so you know being able to post this is probably the proudest moment in my life so far...:nilly::headbang2:ROFL::cry::screwy::naughty:
 
I can't wait till its legitimately done and we have those 8 tanks looking pristine with half the labor we put in right now. After the automatic water changer is installed all we do is scrub things down when they look bad and throw filter socks in the washer machine.
 
Very nice job. Looking forward to the updates

Sent from my DROIDX using MonsterAquariaNetwork App
 
Very Nice!!
 
Awesome build Joe!

I didn't quite understand your problem with the overflows on the bottom tanks? It looks like all of the tanks are drilled? No siphon based overflows? Is the PVC drain above the water level in the lower tanks? If so your solution of 2x4's under the lower tanks sounds like a good one.

I do have a small thought regarding your sock filters... If one sock fills up and plugs it will overflow into the sump. If you put some sides extending up from your sock holder... when one sock fills and plugs it will overflow into the adjacent socks. Only when all the socks plug will they overflow directly into the sump. Probably not much of a concern... more just a thought.

How much hassle is it going to be to remove the socks and replace them with the filter running? Is there any way to turn the whole sock holder upside down... then build some sock holder slots on the bottom side of the big plastic piece so you can easily slide the socks out and in from below? Hard to explain, just trying to minimize your maintenance time :D Maybe your sock feeding T is high enough that removing the socks easily wont be an issue?

I really like your sock design. I like that you will be removing the majority of waste on a weekly basis before it breaks down to nitrates! I am really looking forwards to the DE water polisher!

That is the nicest sump tank I have seen in a long time! Looks perfect for your application! Is it going to be covered or open top?

5 micron filter socks from McMasters to start with?
 
How much hassle is it going to be to remove the socks and replace them with the filter running? Is there any way to turn the whole sock holder upside down... then build some sock holder slots on the bottom side of the big plastic piece so you can easily slide the socks out and in from below? Hard to explain, just trying to minimize your maintenance time :D Maybe your sock feeding T is high enough that removing the socks easily wont be an issue?

Yeah, if you look at the one picture you can see the Rubber joint between the wall and the distribution "T" it has plenty of mobility to lift and remove the dirty sock.

Awesome build Joe!

I didn't quite understand your problem with the overflows on the bottom tanks? It looks like all of the tanks are drilled? No siphon based overflows? Is the PVC drain above the water level in the lower tanks? If so your solution of 2x4's under the lower tanks sounds like a good one.

only the top 6 foot tanks are drilled with over flow boxes. The bottom 6 foot tanks and the 4 75 gals are going to use a PVC DIY over flow systems.

I do have a small thought regarding your sock filters... If one sock fills up and plugs it will overflow into the sump. If you put some sides extending up from your sock holder... when one sock fills and plugs it will overflow into the adjacent socks. Only when all the socks plug will they overflow directly into the sump. Probably not much of a concern... more just a thought.

I like this idea, I am going to look into how hard it will be to mod the "tray" but, probably won't be an issue because the we are using the 36" long filter socks and that is a lot of waste.


That is the nicest sump tank I have seen in a long time! Looks perfect for your application! Is it going to be covered or open top?

5 micron filter socks from McMasters to start with?

Thanks! :headbang2 The sump tank was a great find! it should work out just as planned. Can't wait to fill it with media and see how it looks.
 
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