Sanding and Buffing Acrylic

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cpr_mike

Jack Dempsey
MFK Member
Jan 11, 2009
695
4
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Columbus
Ill start this off by saying I bought a 240 gallon acrylic fish tank (96x24x24) off of an acrylic fish tank dealer that just opened up. I had been looking for a tank with at least a 24 inch from front to back distance and he had known that so he gave me a call when he got it in.

I got there to look at the tank and it was very dirty and had a lot of salt residue left over from it previously being a reef tank. But the owner of the business assured me that I would only have to buff the scratches out and it would be just fine.

So I got the tank home and cleaned it up with distilled vinegar and the magic marker foam pad deals. It took about 2 hours to get it cleaned up to my approval.

Looking at the tank after it was cleaned up it looked horrible. It was almost like the previously owner used a glass algae scrubber on the acrylic.

I tried to buff it to see how much I could get out and went on from there. The first buffing got out about half the scratches but not nearly enough for me to feel like I spent good money.

I then went out and got 800, 1000, 1500, and 2000 grit wet dry sand paper. I used a hand electric sander. (I would not recommend doing it by hand because you will have a hard time being as time efficient as well as being as precise as you can be with the electric hand sander.) Every time I changed the size of grit I would change the direction that I was sanding. For instance if I was using the 800 and going back and forth from left to right, I would then use the 1000 and go up and down. I also sanded a bigger area every time I went up in grit size just so there was no distortion in the acrylic. So if I did 800 grit in a 4 square inch area, I would then go back with 1000 grit and do a 6 square inch area.

Please know that your tank will not be clear when you are done with sanding!

After I was done sanding I used Novus acrylic cleaner to fix it up. I had the Novus 1, the 2, and the 3. I started out by cleaning the acrylic up with the #1. This takes all of 5 minutes on such a big tank. I then buffed by hand with the #3 Novus. It says on the bottle to buff straight lines with the #3 and not circular motions. Then I went ahead with with the Novus #2 with a hand buffer and spent 2 hours with it. Make sure you learn how to get the buffing polish on there. It should become like a glue with how much you are putting on there. It took me a few days to understand that I was not putting enough #2 on there. I CANNOT STRESS THE USE OF #2 ENOUGH!!! LEARN IT AND LOVE IT. After I was done with #2 I went back with #1 for a few minutes. It was crystal clear. I could not believe it.

I understand that some people will look at this and just say what ever, but I want those people who are worried about sanding to understand not to be afraid to clean their tank up if the acrylic has serious scratches in it. I was terrified and stressed that I spent as much as I did. Now if you have minor scratches then I would not worry about it too much. I would just do 2000 grit and buff it out. It will not get the deep scratches completely out but you will not notice it nearly as much. Now that I took the time to finish the tank right, I am completely happy.

Overall I probably put in around 20 hours into just sanding and buffing the tank as well as about $80. Half of the time that I spent working on the tank was learning how to do everything I listed up there. It was definitely a learning process.

Let me know if you have any questions that I may be able to answer.

Hopefully this can help at least one person out.
 
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if i may ask how much was your total cost for the tank not including the $80 just to know if it's worth the 20hrs of work and learning versus buying brand new
 
Rayshot1;4871983; said:
if i may ask how much was your total cost for the tank not including the $80 just to know if it's worth the 20hrs of work and learning versus buying brand new

Well you always have to consider location. Here in Ohio we dont get deals like socal. But I spent $1000 on the tank and stand but the deal was, the owner gave me $250 off to help move a 750 gallon acrylic tank that took all of 5 minutes. I had previously talked him down from $1200. The stand is 3x the weight of the tank by itself and it looks real nice. All I did was put on new hinges and new door handles and it looks brand new. I will get pictures As soon as I get it up and running this week.
 
Job well done cpr_mike! I've did the same thing with all my used acrylic tanks including my new 500 gallon. You see a big different towards the end. It's like a brand new set up...
 
nguyen_mpn;4871990; said:
Job well done cpr_mike! I've did the same thing with all my used acrylic tanks including my new 500 gallon. You see a big different towards the end. It's like a brand new set up...

Thanks man. The difference is night and day. It makes me wonder why I ever had a glass tank lol.
 
Wow.... I really do appreciate this Mike... I have a 180 sitting in my living room collecting dust because I've been worried about what if I do something wrong. Guess I need to get on ebay, order some high grit sand paper and this Novus acrylic cleaner.

What do you mean "electric hand sander"?? A normal shop sander ie... belt? straight line? orbiting? disk? oscillating? or would one of those automobile buffers be better? You said you got wet/dry sand paper, does that mean you put water on it when you were sanding? or did you try it dry (seems dusty)?

Congrats on your tank being done!! thanks for the post.
 
Sounds like you came up with a great method. Do you have any before and after pics? I recently polished my 210g, similar method to yours other then I used sanding blocks, by hand. I did use a buffer to apply the Novus products. Turned out great.
 
Sounds like you did a great job cleaning it up (before and after pics, please!!!). I always laugh a little at the people who refuse acrylic because it scratches. It can all be buffed out, and I think the benefits of acrylic outweigh the scratchability.
 
I did my tank with the Novus system. It works great. I still dont like acrylic though because it scratches just by looking at it. The outside you can always polish but when the inside scratches it is not easily repaired
 
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