Drylok on plywood tanks...any long term tanks??

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lousybreed

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Mar 8, 2006
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I am making a small outdoor pond out of plywood and drylok. Its only 120 gallons and I don't really care if it leaks after 5 years but I cant find any info on drylok and long term waterproofing with plywood. The website says it CANNOT be used on wood so it makes me hesitant. But I got a gallon for $15 so I really would like to use it!

Is there anyone out there with a drylok sealed plywood tank running more than 18 months? Anyones opinion would be greatly appreciated!
 
If its only going to be a 120Gal , why dont you make the plywood frame and use pond linning instead of drylok ?!
 
I have done the pond liner/plywood thing. I thought it looked really cheesy because you can never get it without wrinkles. I do have an old liner laying around and I guess it wouldn't be the worst thing to use.
 
If I remember correctly from my paint days Drylock is for waterproofing concrete and it can only withstand a small amount of water pressure... Which means that it will just peel off the plywood because the wood is not rough enough. I've heard of people using epoxy and fiberglass on plywood.
 
Oh man, I was hoping that someone would say that it works!!!!

I am wondering if I rough up the wood if it would stick better?
 
lousybreed;3916143; said:
Oh man, I was hoping that someone would say that it works!!!!

I am wondering if I rough up the wood if it would stick better?

Want to say the oldest plywood and Drylok tank I have heard of is still running at four years. The good news about Drylok compared to some of the other inexpensive sealers is that it's very repairable so even after four years you can recoat it.

Also, you can always go over it later with any of the popular sealers if it develops a leak.

Neither repairability or resealing with a different product may seem like a big deal but it's not the case with all other sealers.

So if I had to choose I woud go with Drylok over Ames Blue Max simply because the Drylok is repairable with itself and/or because I could always topcoat it with another product.

But honestly I'd rather you you use something like Epoxy, Epoxy Paint or Liquid Rubber from the start.

Speaking of epoxy specifically, US Composites carries an inexpensive laminating resin that's $65 for a 1.5 gallon kit, or $43.33 per gallon. You can get vinyl ester resin for around the same price or cheaper if you buy in bulk.

Drylok is only 50% solids by volume while epoxy resin is 100% solids so really Drylok and the US Composites epoxy end up costing the same when it comes to the layer of solids left on the interior of your plywood tank. And that's really what matters. Granted you only paid $15 for your gallon but it's normally around $22, IIRC.

Even better, epoxy "technically" waterproofs at a thinner mil thickness than Drylok so you could make the argument it's cheaper. But in reality you'll probably end up applying both fairly thick so that's a mute point. If you were comparing epoxy to a product designed to go on thick then maybe it would be important.

I hope this helps.
 
lousybreed;3913047; said:
I am making a small outdoor pond out of plywood and drylok. Its only 120 gallons and I don't really care if it leaks after 5 years but I cant find any info on drylok and long term waterproofing with plywood. The website says it CANNOT be used on wood so it makes me hesitant. But I got a gallon for $15 so I really would like to use it!

Is there anyone out there with a drylok sealed plywood tank running more than 18 months? Anyones opinion would be greatly appreciated!

Will this plywood be directly exposed to the sun? If so then don't use epoxy as I mentioned in my post above.

If you can't return the Drylok and don't have another project for it then there's not a lot of harm in trying it. I would apply the entire gallon. Assuming the 120 pond is 48x24x24, that's 32 sq. ft. of interior without top bracing. A gallon of drylok at 50% solids will give you a dry mil thickness of 25 mils, more or less.

Drylok is remarably flexible but I would still brace the tank well and possibly even radius the interior corners with something. 90* corners is a weak spot for most sealers and at 24" deep you'll have stress on those lower interior edges where the bottom meets the sides.
 
Ok I am in the process of building 2 plywood tanks with drylok in it. The guy who gave me this idea he has a 240 gallon tha'ts been set up for 5 months now. He talked to a guy who had this plywood tank with drylok for over 10 years now with no problems. What you need to do is when you put the plywood together put wood glue on the edges and then screw the plywood together. Let it sit a day and then put a heavy coat of drylok on the tank. With the first coat do all of your seams with a paint brush and then roll the rest. After the first coat is done use a brush for the rest of the coats. Remember put it on heavy let the drylok sit a day before putting another coat on the tank. Put a total of 4-5 coats of drylok on it. After you are done with the last coat let it sit a couple days and then seal all the seams with silicone. We have been using the regular drylok and not the extreme. The drylok will give a rough coat on the tank.
 
anyone got a link to the price of drylok in the uk?
 
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