so going back trough the whole thread again, I see its been patched before (the tank)? Did you patch it? If so you have access to acrylic and I saw a post about weld on from you so you must know a little about acrylic. Why don't you just build a proper overflow for this and patch what you have going now. Unless the holes are in a spot that you could put the overflow in front of them and use them. I had an acrylic tank 8'x30x20 I wished id kept it I never got to put anything but water in it I was going to put it in wall in the basement when I had salt. I got out of salt before that happened........anyway I did learn some things about acrylic how to resurface it (tank was free and there for trashed), how to patch it, and how to build a overflow and attach and drill it. I had same issues mine was drilled funky no overflow couldn't get it to work right unless I set it up on a canister filter(how the tank was set up from who I got it from) and I wanted to tie it in to the rest of the multiple hundreds of gallons I had going already. I found a local acrylic manufacturer and designed an overflow to run most of the length of the tank, patched the holes I couldn't use, drilled new ones, attached overflow, and water tested it worked great! It was done! right about the time I decided to get out of reef keeping...... lol.