garhog;3724220; said:I will look into which filler is best. for the fillet I was going to make them to match the diameter of the aluminum roller I will use to apply the cloth. I was also thinking of doing all the seams with 6-8 inch cloth tape first and then inbetween layers
Sounds good. I guess I would find out if 8.5 oz cloth can be formed around that type of interior radius. If it can I would skip the tape and just make a single run of cloth, putting the seam(s) is a less important spot than the corners.
Of if the radius only has to be slightly bigger then consider that. Obviously it won't be worth it if you have to fillet a radius like the size of a tennis ball can.
Again, your framing probably makes a lot of this discussion pretty insignificant. But good to think about nonetheless.