I was involved in developing a pond filter in Germany which uses a continuous roll of Polyethelyne fleece as a mechanical filter. See link
http://www.genesis.de/papier.html
This material could also be used as a substrate for an algal scrubber. My suggestion would be to keep trimming the bottom end off the fleece and pulling new unused fleece through from above. this way you could get around cleaning the scrubber.
If you trim off say 5-10cm of fleece per week you would have an algal growth gradient vertically down the fleece that would ensure a constant rate of nutrient removal. The exact amount of fleece that you would need to trim off each week would depend on the nutrient load of the tank and hence the algal growth rate.
The fleece rolls come in 100 and 200m lengths and starting price is around 20 euros per roll for a 30cm wide roll which is 100m long. This size roll has been customised for the genesis company. If you take a standard industry sized roll of 50cm width and 200m length it only costs about 35 euros! If you calculate an average of 10cm of paper trimmed off per week then a 200m roll should last you about 40 years!
This type of fleece is normally used in industry to filter drilling milk and lubricants/oils for reuse, so it should also be available in other countries. If worst comes to worst just get a roll sent over from the genesis company (no I don´t get a commission!). I can also assure anybody who is worried about safety issues that the fleece doesn´t release any toxins into the water. You can also buy fleece with a cellulose component but I wouldn´t recommend fleece with cellulose because cellulose fleeces often release phosphates into the water...
If the algal turf doesn´t want to grow ´up´ the fleece fast enough then you could feed the new fleece into the bottom of the scrubber trimming off the top 5-10cm instead.
Maybe not so interesting for a smallish tank but i´m not in love with the idea of regularly cleaning a scrubber for a 1000+ gal tank
So anyone willing to try out the idea?
j<><