Hello, MFK rookie here, in fact this is my very 1st post haha. Great build you have going here. I finally have the room for my own and am gearing up for another build...That's how I found MFK. I read through your thread and you have a great setup. I have been building larger plywood tanks for about 15 years now as side work. I have built numerous tanks and ponds for friends, hobbyists, stores, and businesses. If you dont mind, I would like to add some words of encouragement and reassurance about some concerns you mentioned in your thread.
1. I have experimented with different methods to seal all forms of tanks from plywood, to metal, to you name it. I have used many methods of sealing from rubberized coatings, epoxies, concrete-drylock, you name it. I have never had a tank leak that I used pond coat on. The flexibility of pond coat is great for plywood tanks, especially if you are required to move the tank around, just give it time to cure and youre set. Your plan of attack to install the glass, bead silcone around the outer edge of the glass, let it cure, then pond coat up and over the glass edge will work just fine. I have done this often and never had a leak. The very first tank I used a rubberized coating on was a 350g and it's still water-tight 12 years later.
2. Having to go with 1/2in glass was a blessing in disguise. 3/4in really would have been a waste of your hard earned money. In my experience with glass thickness and water pressure, its the height that is the decision maker. 1/2 glass is fine for water levels up to the 30in area. After that you really start to push it. Anytime I built tanks that were nearing 36in in water depth, I jumped to 3/4in thick glass. I believe your tank is 30in but inside height is 28.5in. I just wanted to reassure you on that and say good move in going with 1/2in.
Again just words of encouragement, keep up the good work, I look forward to seeing your tank when it's complete!