I have yet to write a detailed account of how to construct huge aquariums for monster fish; however, I will offer a few suggestions at this time. Later I will provide detailed specifics on how to construct very large inexpensive aquariums.
For those of you just thinking about building something large and wondering if you have what it takes; fear not, almost anyone can build a big tank that will hold water. Some other designs will look better than yours will, they may reflect the professional skills possessed by the builder but if it holds water and leaks very little or none at all you are in business. If you are wondering about the if-you-can-do-it part construct it in the garage, then if it leaks the small amount of water will go down the drain. In most cases, small leaks will stop by themselves as they chink up with fish food and debris.
Those of you thinking of a glass window should be able to get some idea as to thickness using a Glass Thickness Calculator which I put together from reasonably reliable formula found in books and on the web. Be advised this is only a guide and I make no warranties as to its accuracy. Unfortunately, I do not have a similar calculator for Lucite and Cell Cast Acrylic aquarium windows. If you know of one please post it here for all to see.
http://anythingfish.com/Aquarium_glass_thickness_calculator.htm
If you are looking for a source of Epoxy material to paint over plywood and other materials, try:
Tap Plastics:
http://www.tapplastics.com/shop/category.php?bid=2&
West Systems:
http://www.westsystem.com/
Aquatic Eco Systems:
http://www.aquaticecosystems.com/
Fiberglass is also acceptable as a plywood sealant but it is not a strong as Epoxy and requires both a laminating and a finish coat. This material is more readily available and less expensive than Epoxy at the above-mentioned locations.
Which is the best construction method for a monster aquarium? Would you choose concrete block or reinforced concrete, perhaps plywood painted or plywood with a liner or plastic or glass or just a big hole in the ground with a pond liner?
If you already have figured out how you are going to proceed, it is because you have specific skills in one of these disciplines or access to someone with them. In my opinion, there is no one best answer just many options depending on your requirements and budget.
The Monsterfishkeepers site has many very detailed accounts of how to build various do-it-your-self aquariums. My specialty is plywood.
Within a certain size range Plywood with a silver truck tarp liner may be the most cost effective. The tarp has perhaps a 3-4 year life, with the more expensive EPDM liner you might get 20 years. For example, you could build a 12 by 12 by 4 high 4,000-gallon plywood aquarium with an EPDM liner for about $2,000. If you went 16 by 12 by 6 high, you would end up with an 8,000-gallon aquarium for about $3,000. OH! Moreover, this price includes a large Cell Cast Acrylic window. I seal my glass and acrylic windows with GE Silicone, $5.40 a tube at Home Depot.
To calculate the size of your aquarium multiply in feet the length times the width times the height then multiply that answer by 7.5 (actually 7.48). There are approximately 7.5 gallons of water in a cubic foot. If you are measuring in inches, then multiply length by width by height (in inches) and then divide the answer by 231. There are 231 cubic inches in a gallon of water.
The outdoor tank in the picture has 2 of foam insulation over the top and a tarp covering the entire tank. Plumbing, filter, pumps heat and lights will add to the cost. My 3500 gallon outside aquarium pictured below has no window, one light, and a bead filter borrowed from my koi pond for the winter. It takes on average 500 watts of continuous heat to hold 74-75 degrees with an ambient temperature of 40 degrees and another 500 watts when the wind blows or the temperature gets down to freezing. When I do a partial water change, I run water out of the hot water tank.
Fish in 3500 gallon on moving day.
A Filtration system in reality is any system that works for you. Mechanical filters are better suited for removing particulates, biological filters house bacteria, which consume fish waste such as Ammonia (NH3) and convert it into Nitrites (NO2), which like Ammonia is also harmful to your fish. Fortunately other bacteria consume the Nitrites (NO2) and convert it into nearly harmless Nitrates, (NO3) or fertilizer. In reality, both kinds of filters perform both functions however; a clogged mechanical filter is not a good environment for Ammonia eating bacteria. My bead filter performs both tasks quite well, however with my big fish load, about 350 pounds, I must back wash the filter every 48 hours or it becomes clogged and the biological activity begins to decline.
Filters should be easy to access and maintain with a good system for draining and flushing. The water flow in my tank is 3500 GPH or about 1 turnover per hour. I can do this through my bead filter with one Performance Pro ¼ HP external pump drawing about 330 watts.
When I move my big fish, I get many friends to help. I have a large 30 diameter rubber web catch-and-release type net. One or more people get in with the fish with the water level down to 2 feet. The net containing the fish goes to a runner who heads for the new tank. The only problem fish was the Alligator Gar which chewed his way through the web in seconds and hit the ground en route. He was eating in his new tank within the hour. The four-foot Arapaima is reportedly very difficult to move but he came along peaceably and took food almost immediately.
People often ask where I get all my fish and I must say they come from everywhere. Sometimes it is aquarium maintenance people looking to replace the bigger fish with something smaller. Some pet shops have given me Pacu, Golden Sharks, Redtail Catfish and assorted others too large to sell retail. People find out that I adopt fish and they bring them to me from up to 100 miles away. Someone sent me an add running on Craigs list: Wanted Good Home for large Pacu. I have that Fish.
All fish in my 3,500-gallon tank eat floating or sinking trout chow. I feed 10 pounds of hot dogs at a time one day a week. If I get a deal on fish bellies or even shrimp on the edge of the pull date they get that as well. They eat lettuce, nuts, and fruit.
More Later.